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PLASMA - OXY CUTTING

iPlasma

PLASMA - OXY CUTTING

P-Series Plasma machines are used for cutting thick metals, It is a reliable and robust plasma source. Hypertherm cutting head, CNC control unit and power source provides precise and high quality cutting. P-Series Plasma machines are designed for precision cutting, High Performance, High Speed It can be equipped with Pipe cutting, 5 axes beveling head, multi plasma heads and Oxy cutting heads.

Standard Features

  • • Hypertherm MaxPro200 Power Source
  • • Automatic Torch Height Control (Sensor THC)
  • • ESA S650 Contol Unit
  • • Libellula CAD/CAM Software
  • • Hypertherm Auto Gas control unit
  • • Bridge driven with Servo Motors on both sides X Axis
  • • Precise helical rack, pinion and linear dual guiding
  • • CNC controled outputs/inputs for vacum table & filtering unit
  • • Positioning accuracy +- 0,1 mm
  • • Positioning speed 40 m/min
  • • Torch collision sensor
  • • Easy loading and unloading due to strong const- ruction design
  • • Independent bridge and cutting table design

Optional Features

  • • Hypertherm Edge Connect/TC CNC Unit
  • • Other Hypertherm power source options (Page 16)
  • • Auto Gas Console options (Page 18)
  • • Lantek CAD/CAM software, automatic nesting
  • • Hypertherm Pronest CAD/CAM software
  • • Filter Unit
  • • Consumables starter kit
  • • Cutting head consumables
  • • 5-Axes cutting head
  • • Double bridge
  • • Pipe cutting
  • • Oxy cutting head • Tanaka Oxy Torch • Messer Oxy Torch
  • • Multi Plasma heads
  • • True Hole

Feature Highlights

Hypertherm CNC Edge Connect

19 inc Touch Screen

Multi Plasma Option

5 Axes Beveling Head

OXY Cutting Head

Pipe Cutting

Machine Dimensions

Front View

Side View

Top View

Machine Parts

i-Plasma P-Series Plasma Cutting Cutting Width Cutting Length Table Height Height Width Length Width
(Including
Power Unit)
Length
(Including
Filter)
Filter Height Filter Length
A B C D E F G H I J
mm mm mm mm mm mm mm mm mm mm
A1500 3000 1600 3100 650 2000 3500 4500 5500 6500 2200 2000
A2000 4000 2100 4100 650 2000 4000 5500 6000 7500 2200 2000
6000 2100 6100 650 2000 4000 7500 6000 10000 2200 2500
8000 2100 8100 650 2000 4000 9500 6000 12000 2200 2500
12000 2100 12150 650 2000 4000 13500 6000 16500 2200 3000
A2500 6000 2600 6100 650 2000 4500 7500 6500 10000 2200 2500
8000 2600 8100 650 2000 4500 9500 6500 12000 2200 2500
12000 2600 12150 650 2000 4500 13500 6500 16500 2200 3000
A3000 6000 3100 6100 650 2000 5100 7500 7000 10000 2200 2500
8000 3100 8100 650 2000 5100 9500 7000 12000 2200 2500
12000 3100 12150 650 2000 5100 13500 7000 16500 2200 3000
14000 3100 14150 650 2000 5100 15500 7000 18500 2200 3000
Slide to view the table >>
Cutting Capacity Unit HPR800 XD HPR400 XD XPR 170 XPR 300 MaxPro 200 Power-max 105
Mild Steel Clean Cut mm 38 38 - - 20 -
Piercing mm 50 50 35 45 32 20
Edge Cut mm 80 80 60 80 75 50
Stainless Steel Clean Cut mm - - - - 25 -
Piercing mm 75 45 22 38 25 20
Edge Cut mm 100 80 38 75 64 -
Aluminum Clean Cut mm - - - - 25 -
Piercingmm 75 45 25 38 32 20
Edge Cutmm 160 80 38 50 75 -
Plasma Power Source Specifications
Max Positioning Speed m/min 40 40 40 40 40 40
Positioning Accuracy mm +/-0,1 +/-0,1 +/-0,1 +/-0,1 +/-0,1 +/-0,1
Repeatability mm +/-0,05 +/-0,05 +/-0,05 +/-0,05 +/-0,05 +/-0,05
Output Current A 800 400 170 300 200 105
Process Amps A 30-800 30-400 30-170 30-300 50-200 30-105
Gas Console - Auto Auto CORE WVI
OPTIMIX
CORE WVI
OPTIMIX
Semi Auto Manuel
Cutting Angle degree 2-5° 2-4 2-4 2-4 4-5°
Process Gasses - O2, N2, F5*,
H35**, Air, Ar
O2, N2, F5*,
H35**, Air, Ar
O2, N2, F5*,
H35**, Air, Ar
O2, N2, F5*,
H35**, Air, Ar
Air, O2, N2 Air, O2, N2
Shield Gasses - N2, O2, Air, Ar N2, O2, Air, Ar N2, O2, Air, Ar N2, O2, Air, Ar Air, N2 Air, N2
Slide to view the table >>

MACHINE DETAILS

STEEL CONSTRUCTION

Our Plasma machines are durable and with high performance due to its strong steel body construction.

HYPERTHERM CUTTING HEAD

High productivity, low operating cost, high cutting speed, long life and exceptional cutting quality.
Offers wide range cutting from very thin sheet thickness to very thick sheet thickness

CNC CONTROL UNIT ESA / HYPERTHERM

Thanks to its easy operation, plasma processes can be efficiently and easily managed.

HYPERTHERM POWER SOURCE

Efficiency, fast cutting, fast processing cycle provides high reliability with easy replacement of consumables.
Advantages: Superior cutting quality, minimum operating cost and maximum productivity.

RACK PINION AND LINEAR GUIDING

High precision cutting achieved with dual guiding system Rack Pinion and Linear Guides.

PARTIAL PNEUMATIC SUCTION SYSTEM

With the PLC software, pneumaticly controlled hatches which are only at the cutting area are opened. With this way more powerful suction with less energy consumption can be achieved.

CABLE TRAY CARRIERS

Cable channels in accordance with CE standards, silent operation, durability, With its anti-friction and non-breaking properties usage life is much longer.

AUTOMATIC TORCH HEIGHT CONTROL

Torch height control system continuously monitoring the surface of the sheet with ARC Voltage, allows to keep torch height at the desired levels.
This enables precise cutting results on uneven sheets (corrugated). In the event of a fault or collusion, thanks to its sensors, the torch stops and protects itself.

A/C SERVO MOTORS

High quality servo motors according to CE Norms are used at all Axes.

CONTROL UNIT

ESA S650

  • • 15 inch Touch Screen
  • • Multi Language options
  • • User friendly interface
  • • Ergonomic design

HYPERTHERM EDGE CONNECT CNC

EDGE® Connect, Hypertherm’s newest Computer Numeric Control (CNC) plat- form, delivers unmatched reliability, powerful embedded capabilities, and a high level of customizability. Based on our proprietary, industry-leading Pho- enix® CNC platform, the system offers new, advanced software features – inc- luding ProNest® CNC automatic nesting delivering SureCutTM technology – along with enhanced hardware. For easy set up, changes, and upgrades, EDGE Connect CNCs can be configu- red in the field with software specific to the cutting machine application. The easy-to-use system combines advanced cutting performance with an intuitive graphical interface, and supports plasma, oxyfuel, and waterjet applications.

  • • With Patented CutPro® Wizard, even new operators can be cutting produ- ction parts in less than five minutes
  • • On-screen Software Operator’s Console (Soft OpCon) allows easy setup and operation of cutting station and manual motion
  • • Integrated communications with plasma and torch height control systems deliver automated and expert control using installed factory or custom cut charts
  • • Custom cut charts can be created and controlled in the part program or made available to the CutPro Wizard
  • • EDGE Connect runs on the Windows® 10 Enterprise operating system

CAD / CAM SOFTWARES

  • • Offers perfect nesting efficiency for automatic or manual part nesting
  • • Copy, move, reverse, turn alignment manual, semi-automatic, functions geometrical working
  • • Advanced nesting algorithm optimizes the use of a material, minimizing scrap.
  • • Can work with standard sheets stocked in the warehouse and/or with scraps obtained from previous processes.
  • • Automatic cutting path determination
  • • Time/Cost analyses
  • • Simulation before actual cutting
  • • Smart Part importer / Exporter from CAD system, DXF, DWG, IGES, Step etc file formats
  • • Part Drawing module, call parts, automatic or manual nesting, machining, CNC codes generates, Sheet metal stock searching etc
  • • Various input/output methods, film burning, specialized piercing, fast laser, micro-joints, head direction management, edge binding
  • • Complicated functions and program

ProNest® LT (formerly known as TurboNest®) is a powerful CAD/CAM part nesting software designed for light industrial, mechanized cutting in production environments. It provides a single software solution for all your conventional plasma and oxyfuel cutting machines.

  • • Part design and development
  • - Integrated 2D CAD program to create and edit CAD files
  • - Variable Shape Parts library to develop common parts from templates
  • • CAD/CAM import and conversion
  • - Import CAD files (industry-standard file formats)
  • - Import PDF
  • - Raster to vector converts static images to CAD
  • - Automatic CAD file correction and error notification
  • - Automatic spline/ellipse smoothing and reduction
  • - Separate multiple parts from a single CAD file
  • - Automatic mapping of CAD layers to processes (cut, mark, etc.)
  • • Fast, easy job setup
  • • SureCut™ technology and built-in process enterprise
  • • Interactive manual nesting
  • • Detailed reporting
  • • Simplified costing
  • • Choice of output
  • • Post-processor with NC output
  • - DXF output

POWER SOURCE

XPR 300 / XPR 170

The new XPR represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-DefinitionTM cut quality on mild steel, stainless steel and aluminum, the new XPR increases cut speed, dramatically improves productivity and slashes operating costs. New ease-of-use features and engineered system optimization make the XPR easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

  • • Full control of all functions and settings via the CNC
  • • Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts
  • • EasyConnectTM torch lead and one hand torch-toreceptacle connection for fast and easy change-outs
  • • QuickLockTM electrode for easy consumable replacement
  • • WiFi in power supply can connect to mobile devices and
  • • LAN for multiple system monitoring and service

POWERMAX SERIES

The Powermax® family of products consists of seven highly portable, professional grade air plasma systems. Built to withstand heavy duty use in demanding industrial environments, the systems are an ideal choice for hand or automated cutting and gouging of any electrically conductive metal; depending on system size, may offer a severance cut capacity up to 50 mm

  • • No need to change the air pressure – Smart Sense technology ensures that it is always correctly set; it also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece
  • • SpringStartTM technology ensures consistent starting and a more reliable torch
  • • Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

HPR400 XD / HPR800 XD

Delivers the ultimate in HyPerformance mild steel cutting as well as heavy-duty stainless and aluminum capability. HyPerformance® plasma systems deliver superior productivity in X-Y, bevel and robotic cutting and marking applications on metal ranging up to 160 mm (6 1/4”) thick. The combination of faster cutting speeds, rapid process cycling, quick changeovers and high reliability boosts throughput while dramatically lowering operating costs. HyPerformance plasma cuts fine-feature parts with superior quality and consistency, eliminating the cost of secondary operations. Patented PowerPierce technology extends robust production pierce capability to 45 mm (1 3/4”) with 400 amps and 75 mm (3”) with 800 amps. Combined with a controlled motion process, the technology provides maximum stainless pierce capability up to 75 mm (3”) with 400 amps and 100 mm (4”) with 800 amps. Liquid cooled shield repels molten material during piercing and cutting to minimize torch damage, and improves shield robustness to reduce downtime and lower operating cost.

MAXPRO200

MAXPRO200® LongLife® plasma cutting system is enginee- red for heavy-duty, high capacity cutting and gouging app- lications. The easy-to-use system operates with either air, oxygen, or nitrogen plasma gas, and combines fast cutting speeds and quick process changes to maximize producti- vity. Advanced Hypertherm consumable designs – inclu- ding LongLife® technology – improve cut consistency and significantly increase consumable life to lower your cost per part.

GAS CONSOLE

CORE CONSOLE (STANDARD)

Unmatched mild steel cutting performance and superior angularity and edge finish on stainless steel up to 12 mm (1/2”). This is delivered through a new N2 HDi® process that prevents the mixing of air into the plasma gas, creating an improved, brighter edge finish.

VENTED WATER INJECTION (VWI) CONSOLE (OPTIONAL)

All Core console capabilities plus argon marking and a more than 10% increase in piercing thick- ness with argon-assist. Significantly enhanced stainless steel and aluminum capabilities are delivered with the ad- dition of F5 HDi processes and patent pending Vented Water Injection (VWI). The essential feature of this gas console is that water can be connected, if desired, instead of shield gas. If water is used instead of shield gas, the cutting quality is increased in aluminum and stainless steel. Water is being not used for mild steel cutting.

OPTIMIX CONSOLE (OPTIONAL)

This gas console can do anything that the other two gas consoles can do. In addition, we can con- nect H2 gas to this gas console. This console is doing its own Argon - H2 blend/mixture. In the past, H35 gas was used to cut stainless steel well. This gas (H35) is premixed. Finding this gas is difficult and expensive in some areas, so you no longer need such a premix gas (H35) like before. If the OptimiX gas console is used, the H2 (Hydrogen) gas will be connected separately, the Argon gas will be connected separately, the mixture will make up the gas console itself.

TRUE HOLE OPTION

TRUE HOLE TECHNOLOGY

GTrue Hole®, part of Hypertherm’s SureCutTM technology was la- unched in 2008 with the HPRXD® autogas family of products. It is now also offered on Hypertherm’s new XPR300TM system. TrueHole for mild steel produces significantly better hole quality than what has been previously possible using plasma. Equally im- portant, True Hole technology is delivered automatically without operator intervention, to produce unmatched hole quality. As part of Hypertherm’s SureCut technology, True Hole® for mild steel is exclusively available for use in conjunction with Hypert- herm’s HPRXD® and XPR300TM plasma systems. True Hole is auto- matically applied by nesting software or CNC software to thick- nesses up to 25 mm (1inch).

HEAD OPTIONS

BEVELING HEAD (5 AXES)

MVD 5 Axes beveling head is designed for 3D and angle cutting. Up to 45° all the angles are calculated automaticly and created so the operator can input the desired angles as needed. Also the straight vertical cuts can be done, reduced maintenance due to height detection sensor.

  • • Automatic angle adjustment
  • • Time saving - short setting time
  • • Excellent cutting and contouring
  • • Low production costs
  • • Offers bolt hole quality

OXY CUTTING

MVD CNC Controlled plasma cutting machines also provide oxygen cutting capability. With our oxygen head equipped machines up to 200 mm cut can be done and this limit can be increased with special design options.

PLASMA CUTTING

The MVD Plasma series uses Hypertherm’s patented technologies for quality, more power, more precision and more consistent cutting.
Power Pierce: Repels molten metal during piercing allowing strong production piercing
Long Life: Gas intake and flow rate is adjusted under contol.
High Definition: Aligns and focuses the arc, superior quality and consistent cutting
High Definition: Delivers increased arc density and cut speeds while maintaining arc stability and smoother cut edges.

  • • Increases number of cuts per hour
  • • Decreases cost per cut

DUST COLLECTOR FILTER SYSTEM

During plasma cutting operations filter is needed for extraction of smoke, dust and emissions. Creates a more better working environment for everybody, specially for plasma operators. Shipped in one piece by means of its specially defined dimensions, this way all accessories and pre-set and ready to startup. Particles carried by the dirty air entering through the side walls of filter cabin are held by means of a crashing plate. In this section, speed of the air is decreased and desired filtering rates are obtained. In addition, sparks that may touch the filter and big and corrosive particles are directed

to the collecting bucket underneath the bunker. Thus, life of the filters is increased. Other dusts and smokes that constitute the polluted air are held by BIA- approved filter materials tested according to DIN EN 60335-2-69 appendix AAand selected according to the application. Dusts held are automatically cleaned thanks to jet pulse cleaning system. Cleaned air is absorbed from the cabin by means of a fan and released to the environment desired.

  • • Compact easy shipping
  • • Easy maintenance, fast cartridge change
  • • Quite <70 db (A)

Technical Specifications

MODEL 2500 4000 6000 8000
Number of filter (pcs) 3 4 6 8
Total filter surface area (m2) 60 80 120 160
Filter Material Type NanoBlend FR NanoBlend FR NanoBlend FR NanoBlend FR
Fan capacity (m3/h) 2.500 4.000 6.000 8.000
Air flow rate (m3/m2/min) 0,69 0,83 0,83 0,83
Pressure dissipation (Pa) 2.750 2.750 2.750 2.750
Motor Power (kW) 3 kW 5,5 kW 7,5 11
Pulse Valves (Type - Qty) 1” - 3 1” - 4 1” - 6 1” - 8
Air compressor pressure (bar) 4-6 4-6 4-6 4-6
Power Input (V / Hz) 380V 50Hz 380V 50Hz 380V 50Hz 380V 50Hz
Operating Temperatue (C°) 0/80 Dry Air 0/80 Dry Air 0/80 Dry Air 0/80 Dry Air
Max Cabin Pressure (Pa) Max. 5000 Max. 5000 Max. 5000 Max. 5000
Dimensions
Width (W) (mm) 1.700 1.700 2.200 2.750
Length (L) (mm) 2.000 2.000 2.000 2.100
Height (H) (mm) 2.100 2.100 2.100 2.100
Air Input Height (H1) (mm) 1.150 1.150 1.150 1.150
Air Input Diameter (ID) (mm) Ø200 Ø250 Ø300 Ø350
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